Spherical Composite Powder for Enhanced Reactivity and Material Performance | New Jersey Institute of Technology

Spherical Composite Powder for Enhanced Reactivity and Material Performance

Spherical Composite Powder for Enhanced Reactivity and Material Performance (Spherical Composite Powder, Tech ID: 19‑005)

Technology Overview: This technology provides a method for producing spherical composite powders with tightly controlled morphology and internal structure. The spherical geometry improves flowability, packing density, and reactivity compared to irregular powders. By combining multiple material components within a single spherical particle, the technology enables tailored thermal, mechanical, or energetic performance. It is particularly well suited for additive manufacturing, energetic materials, and advanced powder metallurgy.

Industry Pain Point: Irregular powder morphologies limit processability and performance consistency.

NJIT Solution: This method delivers uniform, spherical composite powders, improving handling, predictability, and material performance.

Key Features & Advantages

  • Controlled spherical particle morphology
  • Improved flowability and packing density
  • Tunable composite material composition
  • Compatible with advanced manufacturing processes

Development Stage: TRL 4–5 – Laboratory validation completed.

Target Markets

  • Additive manufacturing powders
  • Energetic materials
  • Advanced powder metallurgy

Market Opportunity

  • Global metal and composite powder market (2026): ~$30B
  • CAGR: ~8–9%
  • Projected market size (2035): ~$55–60B

Commercial & IP Details

Inventors: Edward Dreizin, Mehnaz Mursalat, Mirko Schoenitz

Patent Information:
Category(s):
Advanced Materials, Manufacturing & Process Technologies
For Information, Contact:
Ikechukwu Nwabufo
IP Licensing & Marketing Manager
in49@njit.edu
Inventors:
Mehnaz Mursalat
Mirko Schoenitz
Edward Dreizin
Keywords:
Additive Manufacturing
Composite Materials
Energetic Materials
Patent Issued
Powder Metallurgy