Dry Processed Surface Coated Excipients for High Performance Tablets | New Jersey Institute of Technology

Dry Processed Surface Coated Excipients for High Performance Tablets

Dry‑Processed Surface‑Coated Excipients for High‑Performance Tablets (Dry Processed Surface Coated Engineered Excipients, Tech ID: 16‑022)

Technology Overview: This technology uses solvent‑free, dry processing to apply functional coatings to excipients, improving flowability, compressibility, and blend uniformity without altering chemical composition. The process integrates smoothly with existing tableting lines and supports Quality‑by‑Design principles for robust scale‑up.

Industry Pain Point: Wet coating adds cost, complexity, and drying steps while risking variability.
NJIT Solution: Dry‑coated excipients provide superior performance with simpler, greener manufacturing.

Key Features & Advantages

  • Solvent‑free, dry coating process
  • Better flow and compaction behavior
  • Reduced variability and cycle time
  • Drop‑in compatibility with standard equipment
  • Improved powder flow and compressibility
  • Compatible with existing tablet processes
  • Reduced manufacturing complexity

Development Stage: TRL 5–6 – Lab & pilot‑scale validation completed.

Target Markets

  • Oral solid dosage manufacturing
  • Generics & specialty pharma
  • Pharmaceutical solid dosage manufacturing
  • Generic drug manufacturers
  • CDMOs

Market Opportunity

  • Pharmaceutical excipients market (2026): ~$9B
  • CAGR: ~6–7%
  • Projected market size (2035): ~$15–17B

Commercial & IP Details

Inventors: Rajesh Dave, Liang Chen

Patent Information:
Category(s):
Drug Delivery, Excipients & Biopharma Manufacturing
For Information, Contact:
Ikechukwu Nwabufo
IP Licensing & Marketing Manager
in49@njit.edu
Inventors:
Rajesh Dave
Liang Chen
Keywords:
Better powder compaction
Excipients
Flow enhancement
Higher bulk density
improved tablet strength
Improved tablets
Patent Issued
Pharmaceutical Processing
Surface modification