Continuous Polymer Coating Platform for Uniform Functional Particles (System and Method for Continuous Polymer Coating of Particles, Tech ID: 14‑005)
Technology Overview: This technology provides a continuous polymer coating process for producing uniformly coated particles across micro‑ and sub‑micron size ranges. The system enables controlled deposition of polymer layers onto core particles with high reproducibility and scalability. Unlike batch coating methods, this continuous approach improves throughput and consistency while allowing precise control over coating thickness and material properties. The platform is compatible with a wide range of polymers and core materials, making it suitable for pharmaceutical, chemical, and advanced materials applications.
Industry Pain Point: Conventional batch coating processes suffer from variability, limited scalability, and high production costs.
NJIT Solution: This system enables continuous, controllable polymer coating, improving product uniformity while reducing manufacturing complexity.
Key Features & Advantages
- Continuous, high‑throughput coating process
- Uniform polymer layer thickness
- Scalable and manufacturing‑friendly
- Compatible with diverse particle types
Development Stage: TRL 5–6 – Laboratory and pilot‑scale validation completed.
Target Markets
- Pharmaceutical manufacturing
- Specialty chemicals
- Advanced materials processing
Market Opportunity
- Global particle coating market (2026): ~$8B
- CAGR: ~6–7%
- Projected market size (2035): ~$14–15B
Commercial & IP Details
Inventors: Dengyue Chen, Robert Pfeffer, Dhananjay Singh, Kamalesh Sirkar